Overview: The SBAT-PX10 Automation Training System is a comprehensive multi-brand PLC training platform designed for practical industrial automation learning. It covers PLC construction, programming, interfacing, pneumatic control, motor control, VFD operation, sensor integration, and MODBUS/SCADA/IoT communication. Ideal for engineering institutes and technical training centers, the system provides hands-on experience with real industrial components, enabling students to understand modern automation, control systems, and industrial networking in a single integrated setup.
System Specification:
List of Experiments:
1. The construction of Ten different categories PLC.
2. Interfacing method of Ten different categories PLC.
3. Programming method of Ten different categories PLC.
4. Pick & Place using PLC & Pneumatic Air Suction method.
5. Pick & Place using PLC & Pneumatic Gripper method.
6. Water Pump Control using Ten different categories PLC.
7. Fire Indication System using Ten different categories PLC.
8. Traffic Light Control using Ten different categories PLC.
9. The construction of DAC & SAC type Pneumatic cylinder.
10. Sequential control of multiple Pneumatic cylinders using Ten different categories PLC.
11. The construction of 3/2-Way, 5/2-Way, 5/3-Way, 2/2-Way type Pneumatic solenoid valve.
12. Control of different Pneumatic types solenoid valve using PLC.
13. Interfacing of PLC & Pneumatic solenoid valves.
14. The method of Control switching Relay using PLC.
15. The methods of three phase Induction Motor Star Delta Starter using PLC.
16. Forward-and-reverse operation methods of three phase Induction Motor.
17. The method of interfacing PLC with Input Switch.
18. The method of interfacing PLC with Input Sensor.
19. Operating method of interfacing proximity sensor with PLC.
20. Operating method of interfacing photo sensor with PLC.
21. Operating method of interfacing Flow sensor with PLC.
22. Operating method of interfacing Pressure Transducer with PLC.
23. Use of Variable Frequency Drive with PLC.
24. Programming method of Variable Frequency Drive with PLC.
25. The construction of Three Phase Induction motor.
26. Interfacing Methide of Communication protocols (RS-232, RS-485, RS-422).
27. PLC & VFD Communication via MODBUS.
28. PLC, VFD, HMI Communication via MODBUS.
29. HMI to VFD Communication via MODBUS
30. PLC, HMI & Multifunction Meter Communication via MODBUS.
31. Interfacing Method of Three Phase Induction motor with HMI, VFD & PLC.
32. Supervisory Control and Data Acquisition (SCADA) using Siemens S7-1200 PLC, VFD, HM, Photo & Proximity Sensors, Magnetic contactors, Water pump, Water Flow sensor, PC etc.
33. Supervisory Control and Data Acquisition (SCADA) using Delta PLC, VFD, HMI, Temperature sensor, Photo & Proximity Sensors, Magnetic contactors, Solenoid valves, Pressure Transducer, PC etc.
34. Implementation of Industrial Internet of Things (IoT).
35. Implementation of Industrial Internet of Things (IoT) using PLC, HMI.
36. Implementation of Industrial Internet of Things (IoT) using PLC, VFD, HMI & Sensors.
37. The construction of Stepper Motor.
38. Interfacing Method of Stepper Motor with PLC.
39. The construction of Seven Segment Display.
40. Interfacing Method of Seven Segment Display with PLC.
41. Interfacing Power Supply with Ten different categories PLC.
TECHNICAL SPECIFICATIONS
Main Structure: 1 Nos
Input Voltage: 1 Phase 220V per 50/60Hz,
Table Dimension and Structure:
• Height: 6 feet, Width: 2 feet, Length 5.5 Feet,
• Frame: High-grade Mild Steel with heat-cured powder coating.
• Surface: Premium wooden tabletop.
• Storage: Integrated wooden drawer units for organized storage.
• Mobility: Heavy-duty, 360-degree lockable castor wheels for easy movement.
PLC CATEGORIES:
Category 01: Siemens LOGO PLC (Germany/UK/USA):
Siemens LOGO!8 12/24 RCE – 6ED1052-1MD00-0BA8.
LOGO! 12/24RCE, logic module with display, voltage supply: 12/24V DC/relay, 8DI (Digital Inputs), 4 of which can be used as AI (Analogue Inputs), 4DO (Digital Outputs), memory: 400 blocks, expandable, Ethernet, integral web server, data logging, standard micro-SD card, for LOGO! SOFT COMFORT from version 8.
Category 02: Siemens Brand PLC (Germany/UK/USA): 01 Nos
1. 6ES7214-1AG40-0XB0
CPU 1214C, DC/DC/DC, 14DI/10DO/2AI
SIMATIC S7-1200, CPU 1214C, compact CPU, DC/DC/DC, onboard I/O: 14 DI 24 V DC; 10 DO 24 V DC; 2 AI 0-10 V DC, power supply: DC 20.4-28.8 V DC, program/data memory 150 KB
2. 6ES7241-1CH32-0XB0: SIMATIC S7-1200, Communication module CM 1241, RS422/485, 9-pole D-sub (socket) supports Freeport.
3. 6ES7234-4HE32-0XB0: Analog I/O SM 1234, 4AI/2AO
4. 6ES7223-1BL32-0XB0
Digital I/O SM 1223, 16DI/16DO. SIMATIC S7-1200, Digital I/O SM 1223, 16 DI/16 DO, 16 DI 24 V DC, Sink/Source, 16 DO, transistor 0.5 A
5. 6ES7238-5XA32-0XB0: SM 1238 Energy Meter
6. 6ES7278-4BD32-0XB0: SM 1278 IO-Link Master
7. 6ES72315PD320XB0
SIMATIC S7-1200, Analog input, SM 1231 RTD, 4xAI RTD module
8. 6ES7 231-5QD30-0XB0
SIMATIC S7-1200 SM 1231 Thermocouple Signal Module, SM 1231 AI4 x TC x 16 bit
Category 03: Mitsubishi Brand PLC (Japan/UK/USA): 01 Nos
Model: FX5U-32MR/DS:
Type: FX5U
Power Supply (V): 24
Current Type: DC
Integrated Digital Inputs: 16
Integrated Digital Outputs: 16
Integrated Analogue Inputs: 2
Output Type: RELAY
Category 04: FATEK Brand PLC (Taiwan/Japan/UK): 01 Nos
Model: FBs-14MAR:
Digital Input: 24VDC, High speed (100KHz) 2 points, medium speed (20KHz) 2 points, medium speed (Total 5KHz) 4 points.
Digital Output: Relay 6 points
Communication Port: Built-in 1 port (Port0, USB or RS232), Expandable 2 ports (Port1~2, RS485 or RS232 or Ethernet).
Calendar: built-in
Built-in power supply: SPW14-AC/D12/D24.
Category 05: Omron Brand PLC (Japan/EU/USA): 01 Nos
Model: CP1E-E40DR-A
Power Supply: 100 to 240VAC, Triggering Voltage: 24VDC, Digital Input: 24, Digital Output: 16 (Relay)
Category 06: Delta Brand PLC (Taiwan/Japan/EU): 01 Nos
1. Delta DVP12SE11T
Power Supply: 24VDC, Digital Input: 8, Digital Output: 4, Built-in mini-USB port, RS-485 port*2 and Ethernet port with
2. DVP04AD-S
4-channel analog input expansion module
3. DVP04DA-S
4-channel analog output extension module
4. DVP08SP11R
Delta PLC Digital IO Module Input 4, Output 4
Category 07: Allen Bradley Brand PLC (USA/UK/EU): 01 Nos
Model: 2080-LC20-20QWB
Micro820 Controller, 12 Digital Input - 24V DC/AC, 7 Digital Output Relay, 4 Configurable Analog Input (voltage) 1 Analog Output 24V DC Power Supply
Category 08: LS Brand PLC
(South Korea/Japan/USA): 01 Nos
Model: XBM-DR32H
Power Supply: 220VAC Triggering Voltage: 24VDC, Digital Input: 18, Digital Output: 12 (Relay).
Category 09: Schneider Electric Brand PLC (France/Japan/USA): 01 Nos
Model: SR3B261BD.
Modular smart relay, Zelio Logic SR2 SR3, 26 IO, 24V DC, clock, display, 10 relay outputs.
Category 10: WECOM Brand PLC (China/Japan/EU): 01 Nos
Model: LX3V-1212MR
Power supply: AC 85-265V.
IO:12xDI/12xDO (Relay-type)
Port:RS422, RS485, 1 BD board supported.
All PLC Connection Facility: 2mm & 4mm Safety Socket.
PLC APPLICATION MODULES
Pick & Place using Pneumatic Air Suction Module: 01 Nos
Base Plate: Aluminum Profile, Structure: Aluminum Profile, Function Indicator: Tower Type (Red, Green, Yellow), Carry Function: Using Air suction method, Pneumatic Cylinder: 02 pcs, Optical Fiber Sensor: 02 sets, Solenoid Valve: 3 pcs, Cabinet Control Circuit Power Supply: DC24V, Operating Temperature: -10 to 40°C, Humidity: ?90%, Air Pressure: 0.4 to 0.6 Mpa.
Input Power: Single-phase, three-wire AC 220V (±10%), 50Hz or 60Hz, PLC Connection Facility: 2mm & 4mm Safety Socket, Module Dimension approximately (L x W x H): 600 x 460 x 520 mm.
Pick & Place using Pneumatic Gripper Module: 01 Nos
Base Plate: Aluminum Profile, Structure: Aluminum Profile. Function Indicator: Tower Type (Red, Green, Yellow), Carry Function: Using pneumatic gripper method, Pneumatic Cylinder: 02 pcs, Optical Fiber Sensor: 02 sets, Solenoid Valve: 3 pcs, Cabinet Control Circuit Power Supply: DC24V, Operating Temperature: -10 to 40°C, Humidity: ?90%, Air Pressure: 0.4 to 0.6 Mpa, Input Power: Single-phase, three-wire AC 220V (±10%), 50Hz or 60Hz, PLC Connection Facility: 2mm & 4mm Safety Socket, Module Dimension approximately (L x W x H): 600 x 460 x 520 mm.
Water Pump Control Module: 01 Nos
Base Plate: Aluminum Profile, Water Chamber: Upper and Lower, Water Through: Solenoid Valve, Water Pump Power: 5W, Operating Voltage: 24VDC, PLC Connection Facility: 2mm & 4mm Safety Socket, Module Dimension approximately (L x W x H): 600 x 460 x 520 mm.
Fire Indication System Module: 01 Nos
Smoke Sensor, PLC and DC Power Supply Interfacing, Interfacing Facility with Water Level Control Module, Operating Voltage: 24V, PLC Connection Facility: 2mm & 4mm Safety Socket, Module Dimension approximately (L x W x H): 295 x 225 x 345 mm
Power Supply Module: 01 Nos
Input Operating Voltage: 220 to 240VAC, Output AC Voltage: 220V, 50Hz. Output DC Voltage: 5V (1A), 12V (1A), 24V (1A), PLC Connection Facility: 2mm & 4mm Safety Socket, Fuse for Safety Protection.
Traffic Light Control Module: 01 Nos
Built-in Green, Yellow, Red Indicators, PLC and DC Power Supply Interface, Operating Voltage: 24V, PLC Connection Facility: 2mm & 4mm Safety Socket, Module
Pneumatic Control Module: 01 Nos
Pneumatic Cylinder: DAC 3 pcs, SAC 1pcs, Operating Temperature: -10°C to 40°C, Humidity: ?90%, Air Pressure: 0.4 to 0.6 Mpa, PLC Connection Facility: 2mm & 4mm Safety Socket.
Pneumatic Solenoid Valve Module: 01 Nos
5/2-Way 3 pcs, 3/2-Way 1pcs, 2/2-Way 1pcs Operating Voltage: 24V, Connection Facility: 2mm & 4mm Safety Socket.
Relay Control Module: 01 Nos
Double Pole Double Throw Relay: 4 sets, Relay Operating Voltage: 24V, PLC Connection Facility: 2mm & 4mm Safety Socket.
Motor Starter Module: 01 Nos
Magnetic Contact Switch: 2 pcs, Star Delta Status Indication Facility, Relay Operating Voltage: 220 to 240 VAC, PLC Connection Facility: 2mm & 4mm Safety Socket.
Input Switch Module: 01 Nos
Pushbutton Switch: 4 pcs, Push on Push Off Switch: 4 pcs, Relay Operating Voltage: 24VDC, PLC Connection Facility: 2mm & 4mm Safety Socket,
Sensor Module: 01 Nos
Proximity Sensor (Inductive Type-PNP): 2 pcs.
Proximity Sensor (Inductive Type-NPN): 2 pcs.
Proximity Sensor (Capacitive Type-PNP): 2pcs.
Proximity Sensor (Capacitive Type-NPN): 2pcs.
Level Sensor (Different Types)-2Pcs.
Photo Sensor: 2 pcs.
Thermocouple: 2 pcs.
PT-100 Sensor-2 Pcs.
Water Flow sensor 1pcs.
Pressure transducer 2 pcs.
Operating Voltage: 24VDC.
PLC Connection Facility: 2mm & 4mm Safety Socket.
Rotary Encoder: 01 Nos
Rotary Encoder, 1024 PPR 5 to 24VDC, 2M Cable, IEEE & IEC Standard.
Output Indicator Module: 01 Nos
Red 4 pcs, Blue 4pcs, Operating Voltage: 220 to 240 VAC, PLC Connection Facility: 2mm & 4mm Safety Socket.
Variable Frequency Drive Module: 1 Nos
Model: VFD055E21A
Input: Three Phase / Single Phase 220V AC. Output: Three Phase 220VAC (PWM). Capacity: 5.5kw. Connection Facility: 2mm & 4mm Safety Socket.
Human-Machine Interface (HMI) Module: 01 Nos.
Model: Delta DOP-100 Series HMI 115MX
15" (1024*768) 24-bit colors TFT LCD, Dual Core 1GHz MCU, 8GB ROM / DDR3 1000 MHz 1GB RAM, Built-in RTC, USB Host / USB Client, SD Card, Built-in Ethernet, 4 sets of COM Ports.
Three Phase Induction Motor: 01 Nos
Three Phase Induction Motor 2.2kw: 1 pc, Connection System: Delta, Input Operating Voltage: 220 to 240VAC, PLC Connection Facility: 2mm & 4mm Safety Socket.
Stepper Motor Control Module: 01 Nos
Unipolar Stepper Motor: 01Nos.
Bipolar Stepper Motor: 01Nos.
Input Operating Voltage: 5V / 12V.
PLC Connection Facility: 2mm & 4mm Safety Socket.
Seven Segment Display Module: 01 Nos
5V & 12V, PLC Connection Facility: 2mm or 4mm Safety Socket,
Conveyor Belt System Module: 01 Nos
Heavy Rubber Belt, Conveyer Belt Size: Length- 585mm Width- 76mm, Conveyor Belt Drive by Nema17, 24 Volt Power Supply, Two Photo Sensors
Motor Starters: 01 Nos
PLC Controlled DOL Starter-2Pics, Auto Reverse- Forward Starter-2 Pics, Star-delta Starter with counter- 2Pics.
Multi-function Meter with RS485: 1 Nos
1. Line-to-Neutral Voltage (VL-N)
2. Line-to-Line Voltage (VL-L)
3. Phase Current (A) and Total Current (?A)
4. Active Power (W) per phase and Total (?W)
5. Reactive Power (var) per phase and Total (?var)
6. Apparent Power (VA) per phase and Total (?VA)
7. Power Factor (COS?)
8. Frequency (Hz)
9. Real-time energy consumption (Wh)
Programming Device (Desktop COMPUTER): 1 Nos
Configuration: Dell/HP Brand PC.
Intel Core i7 (14th Generation) Processor,
16 GB RAM, 512GB SSD, 1TB HDD, 8GB Graphics card,
27- or 32-Inch Monitor, Keyboard and Mouse.
650VA Brand UPS.
Monitor installed using an adjustable arm or monitor mounting kit with the trainer board for easy operation.
ACCESSORIES: 01 Nos
1. Air Compressor: 1 Nos, Power: AC 220V (±10%) 50Hz/60Hz, Motor Power: 650W, Nominal Volume: 9L, Output Pressure: 0.7 Mpa, Noise Level: 66 dB, Connection facility: 3pin plug.
2. Silicone Flexible Connecting Wire 40 Nos.
3. Power Cable: 01 pcs,
4. PLC to PC Communication cable: 09 Nos,
5. Neon Tester, Star screw driver, flat screw driver each 1pcs,
6. Pneumatic pipes 6pcs.
7. Dual Band Wi-Fi Router, Antenna 4× Fixed Antennas, Button WPS/Rest Button, Frequency 5 GHz: 867 Mbps (802.11ac) 2.4 GHz: 300 Mbps (802.11n), web interface, Wi-Fi 5.
8. Screw driver Set(9x1): 1 Nos
9. Digital Multimeter: DCV ,400m/4/40/400/600V Best accuracy: ±(0.7%+3)
Resolution: 0.1mV, Input impedance: 10M?100M?, ACV- 4/40/400/600V, Best accuracy: ±(1.6%+5), Resolution: 0.001V, Input impedance: 10M?11M?, : 1 Nos.
10. Tools box with tools.
11. Table for extra module Setup.
